The Best Hard Hat Lights, Tested

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When it isn’t safe to work in limited lighting and holding a flashlight just isn’t an option, a hard hat light can provide reliable, hands-free illumination so that you can focus on the task at hand. We tested 11 models to see how they performed in real-world conditions, evaluating brightness, comfort, durability, and battery life to find which ones were capable of truly delivering on the jobsite.

Unlike standard headlamps, hard hat lights are designed specifically for mounting onto safety helmets. They attach via clips or straps and are built to stay secure even during tough tasks. Whether you’re working in a crawl space, attic, or on a construction site after dark, the right light can make all the difference in terms of both safety and efficiency.

Our top recommendation, the NightBuddy Rechargeable LED Headlamp stood out in testing for its unusually wide 230-degree beam, which offers a broader path of illumination than most models. We also liked its brightness, secure fit, and comfort. But plenty of other models impressed us, as well.

Below, we’ll review the best hard hat lights from our hands-on testing, then walk through the key features to consider when choosing a light.

1. BEST OVERALL:NightBuddy Rechargeable LED Headlamp
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2. RUNNER-UP:Klein Tools 56062 Rechargeable Headlamp & Work Light
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3. BEST BANG FOR THE BUCK:Klein Tools 60407 Vented Hard Hat With Headlamp
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4. UPGRADE PICK:Olight Perun 2 Headlamp
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5. BEST WITH STORAGE POUCH:Slonik 1,000-Lumen LED USB Rechargeable Headlight
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6. BEST FOR BUMP CAPS:Streamlight ClipMate USB Clip Light
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7. BEST FOR FULL BRIM:Streamlight Vantage LED Helmet Light
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8. BEST CLIP-ON FIT:Milwaukee Redlithium USB Hard Hat Headlamp
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9. BEST MULTI-PACK:Lhknl Headlamp Flashlight
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Hard Hat Lights Comparison

Our Top Picks

Below is a list of some of the best head lamps for hard hats on the market, selected by our team after assessing various features and functions. We performed hands-on testing with each of these models to ensure they outshone the competition.

Best Overall

NightBuddy Rechargeable LED Headlamp

Buy at Amazon

Buy at Nightbuddy

What We Like

• Wide 230-degree beam lights entire workspace
• Lightweight design with zero bounce
• Side lamp adds focused lighting option
• Comfortable, secure silicone strap

What We Don’t Like

• Battery requires 3 to 5 hours to recharge
• Not as bright as some premium models

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Product Specs

• 
  Battery type

  
  Rechargeable LED

• 
  Max output

  
  350 lumens

• 
  Attachment

  
  Headband

Our Ratings

The NightBuddy LED hard hat light stood out as the clear winner in our testing thanks to its combination of comfort, brightness, and versatility. Unlike traditional hard hat lights, it uses a wide LED strip across the front that delivers a 230-degree beam, creating the feeling of an overhead light source rather than a narrow spotlight. With 350 lumens and a reach of up to 300 feet, it easily illuminated entire workspaces without the need to constantly adjust head position. For tasks requiring more focus, the side lamp provides a more directed beam, making the light adaptable to nearly any job.

At just 0.17 pounds, the NightBuddy is impressively lightweight, and the silicone strap kept it secure on every hard hat we tested—no bouncing or shifting, even while moving quickly. Making this hard hat light rechargeable means that there’s no need to carry extra batteries along, and on this model the battery life stretches up to 8 hours, with a simple USB recharge taking 3 to 5 hours. The five brightness modes and red-light option provide flexibility for different environments, while the IPX4 waterproof rating makes it a reliable pick for outdoor or damp conditions.

Overall, the NightBuddy is comfortable, versatile, and powerful enough for everyday use. Its hands-free design, zero bounce, and wide illumination make it a top choice for professionals and DIYers alike who want a hard hat light that performs like a full-room floodlight.

What our tester says:“This was definitely my favorite light to test and is now my go-to for jobs in the dark. The long LED strip casts an unbeatable glow to fill up any room.”—Paul Rankin, Product Reviews tester and writer

Get the NightBuddy hard hat light atAmazon orNightBuddy.

Runner-Up

Klein Tools 56062 Rechargeable Headlamp & Work Light

Buy at Amazon

Buy at The Home Depot

What We Like

• Snaps in securely; no bouncing during use
• Battery indicator shows remaining power clearly
• Magnet and tilt angle enhance versatility

What We Don’t Like

• Only fits Klein hats; no headband included

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Product Specs

• 
  Battery type:

  
  Built-in rechargeable

• 
  Max output:

  
  300 lumens

• 
  Attachment:

  
  Clips into Klein hats and headbands only

Our Ratings

Folks looking for a hard hat light that snaps securely into their headwear will want to consider Klein Tools’ 56062 rechargeable headlamp & work light. This model features an adjustable output of 300 lumens, 215 lumens, and 100 lumens, with a corresponding runtime of 4, 9, and 14 hours, respectively. It has a built-in magnet that clings to metal objects to operate as a work light, and the base adjusts for angling the light (an especially useful feature in work-light mode).

We’re not new to Klein’s hard hat, nor their lights, as we’ve used the compatible hard hat and another light that came with it. But this light is much brighter and casts a wider beam. We also liked that this light’s built-in battery indicator shows how much power remains. The clip-on hard hat light snaps easily and securely into and out of the hat and doesn’t bounce or pop loose. It is a bit of a shame that it doesn’t work with standard headbands or come with one to attach to a universal hard hat. And as a work light alone, the magnet and positionable light are a big help.

Get the Klein Tools 56062 hard hat light atAmazon orThe Home Depot.

Best Bang for the Buck

Klein Tools 60407 Vented Hard Hat With Headlamp

Buy at Amazon

Buy at Walmart

What We Like

• Great value: includes light and hard hat
• Wide beam effectively illuminates the immediate work area
• Built-in magnet attaches to metal surfaces

What We Don’t Like

• Requires Klein hard hat or headband to fit

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Product Specs

• 
  Battery type:

  
  3 AAA

• 
  Max output:

  
  150 lumens

• 
  Attachment:

  
  Clips into Klein hats and headbands only

Our Ratings

To skip the frustration of a floppy hard hat light or one that slips, check out the 60407 hard hat from Klein Tools with a built-in light. This safety-standard-certified hard hat has a clip that Klein-specific headlamps can snap on to, and a Klein headlamp is included. With a max output of 150 lumens, the lamp also has a lower floodlight setting of 50 lumens and can be adjusted vertically, enabling wearers to position it to shine wherever needed. Just be sure to keep spare batteries on hand, as this light doesn’t have a rechargeable battery.

We’ve had this hard-hat-with-a-light combo for some time now, and we’re big fans. The hard hat is excellent quality, and the light fits securely. The 150-max-lumen setting is a bit lower than most other lights, but its wide casting helps illuminate the work area nicely. We also like that this light can be used as a work light by popping it loose from the hard hat and utilizing its built-in magnet to hang it from a metal object. The downside of this light is that it’s not universal and must be mounted to a Klein hard hat or headband. The value it provides as a kit that comes with a hard hat is worth considering.

Get the Klein Tools 60407 hard hat light atAmazon orWalmart.

Upgrade Pick

Olight Perun 2 Headlamp

Buy at Amazon

Buy at Walmart

Buy at B&H

What We Like

• Rugged metal body with 1.5m waterproof rating
• High output, multiple modes, and long runtime
• Vibrates when battery is low to warn user

What We Don’t Like

• Heavy design makes weight noticeable when mounted
• Headband tends to slip; may require extra clips

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Product Specs

• 
  Battery type:

  
  Proprietary rechargeable battery

• 
  Max output:

  
  2500 lumens

• 
  Attachment:

  
  Headband

Our Ratings

Those who take their hard hat-based illumination seriously will want to consider the Olight Perun 2 headlamp. This headlamp features a maximum adjustable output of 2500 lumens and plenty of features to make it worth the price. It has a proximity sensor that reduces output when it comes up against an obstruction and a charger that clips onto the base using the built-in tail-mounted magnet.

The Perun 2 comes with a headband that adjusts enough to fit a hard hat and holds the light securely in its clip. This light is also extremely rugged, with a maximum waterproof rating of 1.5 meters and durable metal construction.

In our testing, we did find two downsides to the Perun 2 as a hard hat light. The first is that it does feel quite heavy on the hard hat, and that’s due to its rugged construction. The other is that the headband doesn’t do a great job keeping it on a hard hat, and it doesn’t come with clips. Otherwise, it’s actually quite a special product.

The Perun 2 projects a ton of light, and you can lower the output for lots of runtime (up to 18 hours at 120 lumens). The tail-mounted magnet is also valuable as it can attach to any metal surface for hands-free light. One of its best features, however, is that once its battery sinks below 10 percent, it begins to vibrate every 30 seconds, helping keep you safe by letting you know it’s time to get out and charge your light or swap the battery.

Get the Olight hard hat light atAmazon,Walmart,B&H, orOlight.

Best With Storage Pounds

Slonik 1,000-Lumen LED USB Rechargeable Headlight

Buy at Amazon

What We Like

• Retention clips prevent bouncing; fits any hard hat
• Adjustable output with wide beam for safety
• Includes zippered pouch for light and accessories

What We Don’t Like

• Not the brightest; output claims seem exaggerated

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Product Specs

• 
  Battery type:

  
  3.7 volt rechargeable

• 
  Max output:

  
  1000 lumens

• 
  Attachment:

  
  Headband with retention clips

Our Ratings

Featuring six modes, this 1000-lumen rechargeable LED headlight from Slonik provides plenty of illumination for most tasks. It gets its juice from a 3.7-volt removable and rechargeable battery, which eliminates the hassle and expense of disposable batteries. It runs for up to 8 hours on a 2-hour charge using a convenient USB charging port.

This headlamp features an adjustable strap as well as clips to secure it to a hard hat. The waterproof aero-grade aluminum alloy means it stands up to extreme conditions.

We knew the Slonik was pretty well regarded, but we weren’t convinced that it would fare well—mostly because it’s something of an off-brand product going up against tried-and-true brands. In testing, however, it exceeded nearly all of our expectations. First, it was the only headband-type headlight that came with clips for securing it. For this reason, it fit every hard hat we had, including a cap, full-brim style, and even a heavy-duty fiberglass model meant for welding. It didn’t bounce at all while walking up and down stairs or jumping. Its adjustable beam put out plenty of light but was also wide enough to light peripheral areas easily. We also liked that it came with a semirigid zippered pouch for safekeeping. Our only complaint is that it wasn’t the brightest hard hat light in the bunch, despite its supposed 1000-lumen output.

What our tester says:“This was the easiest hard hat light to swap from one hard hat to another, and it stayed in place securely with the clips installed. It also provided plenty of light. I appreciated its durable construction, easy-to-use design, and rechargeable battery.”—Tom Scalisi, Product Reviews tester and writer

Read our full review: Slonik 1000-Lumen LED USB Rechargeable Headlight

Get the Slonik hard hat light atAmazon.

Best for Bump Caps

Streamlight ClipMate USB Clip Light

Buy at Amazon

What We Like

• Clip attaches securely to bump cap bills
• Lightweight design stays put without pulling
• Flexible neck pinpoints light where needed

What We Don’t Like

• Works only on bump caps, not hard hats

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Product Specs

• 
  Battery type:

  
  Built-in rechargeable

• 
  Max output:

  
  70 lumens

• 
  Attachment:

  
  Clip

Our Ratings

Bump caps aren’t built the way hard hats are, which makes attaching a standard hard hat light almost impossible. But with a light like the ClipMate from Streamlight, bump cap wearers now have the option to add flexible lighting to the brim (or sides) of their caps.

The ClipMate features two lights: a bright white LED and a red LED, both of which have high (70 lumens) and low (10 lumens) settings. It features a built-in USB charging tab that allows it to charge in any USB port without a cord. The neck of the ClipMate is flexible, allowing you to point it in whichever direction you need light, and its lightweight design won’t pull a bump cap down.

At first, we weren’t quite sure that this model was up to the hard hat test, as it kept wiggling and sliding around the hard plastic. But once we snapped it onto a bump cap, the whole light made sense. It’s lightweight, and the clip is quite sturdy, so it never felt like it would move or pull the bump cap down. It was also easy to toggle through the different modes since it only has one button. The charge tab was a little strange at first and didn’t seem too sturdy, but after charging it a few times, we found it was definitely convenient. The biggest downside is that the light won’t work for a hard hat, but it works great for a bump cap.

Get the Streamlight ClipMate hard hat light atAmazon.

Best for Full Brim

Streamlight Vantage LED Helmet Light

Buy at Amazon

Buy at Walmart

What We Like

• Mounts securely to full-brim hard hats
• Bidirectional switch works easily with gloves
• Wide beam illuminates immediate work area

What We Don’t Like

• Fits only full-brim hats, not cap-style

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Product Specs

• 
  Battery type:

  
  Two 3V CR123A

• 
  Max output:

  
  115 lumens

• 
  Attachment:

  
  Thumb-screw mount

Our Ratings

For those wanting to attach a top-of-the-line light to a full-brim hard hat, look no further than the Streamlight Vantage LED helmet light. This light is designed for firefighters but works just as well as a hard hat light on a full-brim hat. Its large thumb screw tightens down onto the brim of a hard hat, and the mount also swivels, allowing you to position the beam of light right where you need it.

This tactical helmet light has a maximum output of 115 lumens and casts a wide beam for plenty of illumination. It also has a bidirectional on/off switch that you can easily manipulate with gloved hands. It operates on two replaceable CR123A batteries.

We first tried this light under the edge of a cap-style hard hat, and it was very uncomfortable. However, it was a breeze to wear once we installed it on a full-brim hat. It was a bit heavy, but the mount was extremely secure, even though we only hand-tightened the screw. It can mount over the brim (our preference) or below it. And while it might not be the brightest light in the test, it casts a wide beam, illuminating the immediate work area to improve safety and working conditions. The pivoting base was also helpful as it allows you to mount the light anywhere on the brim and adjust the beam’s direction.

Get the Streamlight Vantage hard hat light atAmazon orWalmart.

Best Clip-On Fit

Milwaukee Redlithium USB Hard Hat Headlamp

Buy at The Home Depot

Buy at Northern Tool+ Equipment

What We Like

• Powerful 600-lumen output
• 5 modes with spot, flood, and hybrid beams
• Swappable battery extends runtime
• Rugged water- and dust-resistant construction

What We Don’t Like

• Setup takes practice; strap can slip initially
• Higher price than most competitors

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Product Specs

• 
  Battery type:

  
  Redlithium 3.0Ah battery

• 
  Max output:

  
  600 lumens

• 
  Attachment:

  
  Clips

Our Ratings

Milwaukee’s Redlithium USB Hard Hat Headlamp offers professional-grade performance with its rugged build, versatile light modes, and long-lasting power. Offering up to 600 lumens of Trueview HD output, it lit up entire workspaces in our testing, and the five output settings (consisting of various flood, spot, and hybrid beams) gave us flexibility for different environments. The standout feature is the Redlithium USB battery system, which not only charges quickly via USB-C but can also be swapped out with a spare battery for continuous runtime, which is a real advantage for those who rely on a headlamp all day.

Mounting did take a little patience at first. The strap slipped on a few helmets until we figured out how to properly secure the clips. Once clipped in, though, the lamp stayed firmly in place with no shifting or bouncing. It’s also built tough, with IP54 dust- and water-resistance rating and the ability to withstand 6-foot drops, making it a reliable choice for harsh jobsite conditions.

While it’s pricier than many competitors, the Milwaukee offers excellent value through its durable construction, strong illumination, and unlimited runtime potential when paired with extra batteries. For tradespeople who want a dependable, high-output light backed by a reputable brand, we think it’s a worthy investment.

Get the Milwaukee hard hat light atThe Home Depot orNorthern Tool + Equipment.

Best Multi-Pack

LHKNL Headlamp Flashlight

Buy at Amazon

What We Like

• 2 lights for one budget price
• Lightweight design stays comfortable for hours
• 8 lighting modes with handy motion sensor
• Battery runs 4 to 10 hours per charge

What We Don’t Like

• Strap-only mount slips on hard hats without clips

---

Product Specs

• 
  Battery type:

  
  Rechargeable LED

• 
  Max output:

  
  1200 lumens

• 
  Attachment:

  
  Strap

Our Ratings

This two-pack of headlamps from Lhknl delivers solid performance at a budget-friendly price, with the added bonus of two lights instead of one. Each lamp weighs just 1.76 ounces, making it comfortable for extended wear, and the 1500mAh rechargeable battery provides 4 to 10 hours of runtime. We found the eight different lighting modes useful—especially the motion sensor setting, which let us turn the light on and off without fumbling for buttons. The IPX4 waterproof rating means it’s suitable for use in rain or damp conditions, so it’s versatile enough for both indoor and outdoor work.

Installation was the biggest drawback. Unlike other models with clips or rubber grips, this light relies on a simple strap that can slip off most hard hats. Fortunately, our testing helmets had built-in clips, so the setup worked fine, but users without that feature may struggle to keep it in place. Once secured, though, the lights stayed steady and offered plenty of illumination for a variety of tasks.

Overall, this pick stands out for its exceptional value. Getting two lights for the price of one makes it a smart choice for anyone who wants a backup ready to go, or for teams who need more than one headlamp on hand.

Get the Lhknl hard hat lights atAmazon.

ALSO TESTED

These models didn’t measure up to our top picks in testing.

• The Tdc Rechargeable LED USB Hard Hat Light offered decent output at 1080 lumens, but its bulky design flopped and slipped on helmets.

• The Life Mounts LED Tactical/Ballistic Helmet Light bounced constantly due to its rubber mount, and its narrow beam left poor visibility in the periphery.

Jump to Our Top Picks

How We Tested the Best Hard Hat Lights

To select the best hard hat lights, we tested 11 products from leading brands, considering factors such as price, brightness, battery life, comfort, durability, design, and ease of use. Each light was fully charged before testing, then attached to a range of hard hats to evaluate how securely it mounted.

Once it was dark, we tested beam strength, coverage, and mode functionality to see if they matched manufacturer claims and provided practical illumination for real jobsite conditions. We pushed durability by jumping, running, and dropping the helmets from waist height to check for slippage or failure. Runtime was tracked to verify battery claims, and overall comfort was assessed during extended wear. After 12 hours of testing over 3 nights, we identified the models that performed consistently well, awarding each based on its standout strengths while eliminating those that fell short.

What to Consider When Choosing a Hard Hat Light

This section outlines some of the most important things to remember while shopping for a hard hat light.

Types of Hard Hat Lights

Not all hard hat lights are designed the same, and the right style often depends on how—and how often—you plan to use it. From built-in options to battery-powered or rechargeable designs, each type has its own advantages and drawbacks. Here’s what to know before choosing the one that fits your needs.

Built-in Lamps

Some hard hats come with a light attached. Certain models have built-in LED lights, while others have clips for snapping on a light. The benefit of built-in lamps is that they won’t slip or bounce during work, providing consistent and safe workspace illumination. The downside of built-in lights: If the batteries need to be recharged and the light is built into the helmet, you must take off the hat to charge them, leaving you bare-headed while they charge.

Removable Batteries

Battery-powered hard hat lights are powered by lithium or alkaline batteries, which must be replaced after use because the light will dim as the batteries run out of juice. Removable batteries are a good choice for those using the hard hat infrequently. Be sure to keep a backup supply of batteries on hand so the light stays bright.

Built-in Batteries

Built-in batteries in hard hats are rechargeable. When they run out of juice and the light dims, just plug them into an outlet to recharge. They’re a good choice for intensive and regular use, saving you money on batteries. The downside is the downtime needed while charging those built-in batteries, so battery life matters with this type of lamp.

Brightness

A light with 200 to 300 lumens will suffice for most tasks, but certain bulbs can reach up to 1000 lumens. Be sure to choose a light with adjustable brightness to prevent battery burnout and eye strain. Hard hat lights with LED or Cree bulbs emit the strongest, brightest light, while krypton or halogen bulbs emit weaker light.

Battery Life

A hard hat light probably won’t need to run for an entire 8-hour shift, but battery life is still worth considering. Charging or changing the batteries every day can be a hassle. Many of the best hard hat lights have runtimes of over 30 hours—enough to switch it on and off when necessary for almost an entire workweek. In general, the longest-lasting lights use LED bulbs, as they’re easier on batteries.

Rechargeable Battery

Rechargeable batteries can last several hours with a light set at its lowest output. Some offer runtimes of more than 20 hours on a charge, but they can take up to 8 hours to fully recharge. And keep in mind that most hard hat lights with rechargeable batteries can’t be removed from the light—they require charging while they’re still installed—so be sure the light is removable from the helmet to continue working with a protected head.

Comfort

Bulky, heavy lights can make a hard hat front-heavy, which may require you to cinch the hat down tighter than you’d otherwise prefer. The good news is that LED bulbs have made hard hat lights smaller and lighter because they use tiny AA and AAA battery sizes, and the LED bulbs have a slim profile, meaning the best hard hat lights are lightweight.

Functionality

Many hard hat lights come with straps or clips that attach them to a hat, baseball cap, or around the wearer’s head, allowing for hands-free work even when a hard hat isn’t necessary. Some hard hat lights feature adjustable outputs and different color LEDs, like red or green. These hues are less jarring on the eyes, allowing for a smooth transition between a dark environment and a lit one without having to deal with temporarily impaired sight.

Some hard hat lights can focus the beam of light directly in front of you for working in a smaller area; others can flood a broad space with light to illuminate objects and obstructions even while walking through a work area. These options mean there’s likely a hard hat light that will suit most individual needs, but it’s important to consider how and when you plan to use the light before shopping.

FAQs

Still have questions about hard hat lights? Below is a collection of some of the most frequently asked questions about hard hat lights to help you decide.

Q. Are hard hat lights/headlamps waterproof?

Most hard hat lights offer some degree of water and weather resistance, but few are actually waterproof. Be sure to check with the light’s manufacturer to determine its level of water resistance.

Q. How long does it take for a hard hat light to recharge?

Most rechargeable hard hat lights take between 2 and 8 hours to recharge.

Q. How do I care for and clean my hard hat light?

Mild soap and a light scrubbing with a brush should clean it without soaking it and possibly causing water damage. You can clean it whenever you clean the hard hat, and that should be sufficient.

Q. How to attach a light to a hard hat?

Most hard hat lights use clips or straps that fasten securely to the helmet’s brim or suspension system.

Q. Can hard hat lights be used in hazardous environments?

Only models explicitly rated as safe for hazardous locations should be used in such environments.

Q. How many lumens should a hard hat light be?

Around 300 to 500 lumens is adequate for most tasks, though darker spaces may benefit from 1000 lumens or more.

Meet the Testers

Paul Rankin is a freelance writer and product tester who covers tools, home improvement, and safety gear. He takes a straightforward, hands-on approach to reviews, focusing on real-world testing and clear results.

Tom Scalisi is a full-time DIY and construction writer for many of the largest websites in the industry, including Bob Vila, This Old House, Family Handyman, and Forbes. He spent years working in the trades and donning many hard hats during that time. After all those years, he knows what to look for in a hard hat light to illuminate a work site.

The post The Best Hard Hat Lights, Tested appeared first on Bob Vila.

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